Caustic Soda Pearls Production Line Equipment
This complete production system can concentrate caustic soda solution and convert it into caustic soda pearls.
Our caustic soda pearls production line is specifically designed for the concentrated caustic soda industry, utilizing the ion-exchange membrane process to efficiently transform caustic soda solution into high-quality pearls.
This equipment includes a liquid caustic soda evaporator and granulation equipment, employing multi-effect evaporation and spray drying processes to effectively convert liquid sodium hydroxide into solid pearl form, meeting market demands.
| Minimum of Budget: | 2,000,000 USD |
| Daily Capacity: | 200 MT |
Caustic Soda Pearls Production System Flow Diagram
- Efficient Concentration
- Utilizing ion-exchange membrane technology, we can rapidly concentrate caustic soda solution to the desired concentration, improving production efficiency.
- Excellent Quality
- Through multi-effect evaporation and spray drying processes, our caustic soda flakes are of excellent quality, meeting industry standards.
- Flexible Configuration
- Our system can be flexibly configured with additional facilities based on customer needs, enabling continuous processing of alkali liquid condensation and other chemicals, adapting to market changes.
- Easy Operation
- The equipment design focuses on user experience, with simplified operating procedures that reduce management difficulties during production.
- Low-Carbon Production
- Our production process minimizes pollutant emissions and complies with environmental regulations, contributing to sustainable development.
Technological Advantage
Main Production Equipment
Multiple Effect Evaporator
The multi-effect evaporator is a highly efficient industrial device specifically designed to concentrate liquid solutions through the evaporation process, particularly sodium hydroxide solutions. Its core function is to utilize multiple evaporation effects to fully recover steam heat, achieving high efficiency and low energy consumption.
Operating Principle: The operating principle of the multi-effect evaporator involves gradually heating the liquid solution in multiple evaporation chambers, allowing moisture to evaporate and increasing the concentration of the solution. In each evaporation chamber, the steam generated from the previous chamber is used to heat the next chamber, maximizing the utilization of thermal energy.
Main Features
- Energy-Efficient and Environmentally Friendly: By utilizing multi-effect steam recycling, energy consumption is significantly reduced, enhancing production economy.
- High Concentration Efficiency: Capable of concentrating liquid solutions to high concentrations, making it ideal for subsequent granulation operations.
- Corrosion-Resistant Materials: Made with nickel-based alloys or special stainless steel, ensuring long-term stable operation in high-concentration sodium hydroxide environments.
- Automated Control: Equipped with an automation system that continuously monitors temperature, pressure, and concentration, ensuring safe and stable production.
Falling Film Evaporator
The falling film evaporator is an efficient evaporation device specifically designed for the rapid concentration of liquids. Its unique design allows the liquid to form a thin film on the heating surface, enabling quick evaporation of moisture and significantly improving concentration efficiency.
Operating Principle: In the falling film evaporator, the liquid sodium hydroxide solution forms a uniform thin film along the heating surface and rapidly evaporates during the heating process. The characteristics of the liquid film significantly enhance the evaporation rate, ensuring efficient processing of the product. After evaporation, the concentrated liquid flows out, providing ideal conditions for subsequent processing.
Main Features:
Efficient Evaporation: Suitable for handling high-viscosity liquids, capable of achieving rapid evaporation and significantly increasing production efficiency.
Low Residence Time: The thin film evaporation reduces the time the liquid spends in the equipment, minimizing the risk of thermal degradation and ensuring product quality.
Energy-Efficient Design: Optimized heat transfer design maximizes evaporation efficiency, reduces energy consumption, and achieves economical production.
Corrosion-Resistant Materials: Constructed from alkali-resistant materials to ensure long-term stable operation in high-concentration environments.
Spray Basket
The Spray Basket is a specialized device designed to atomize liquid sodium hydroxide solution into fine droplets, widely used in spray drying processes. Its precise internal structure ensures that the liquid is uniformly sprayed at high pressure, improving drying efficiency and particle quality.
Operating Principle: The sodium hydroxide solution is delivered to the Spray Basket’s interior through a high-pressure pump. The Spray Basket converts the high-pressure liquid into uniform atomized droplets, which rapidly evaporate moisture under the influence of hot air, ultimately forming dried granular solids. The design can be adjusted to modify droplet size, optimizing drying and shaping effects.
Main Features:
Efficient Spraying: The precise design of the Spray Basket ensures uniform spraying, enhancing drying rates and particle quality.
Effective Separation Design: Ensures that most particles do not escape into the exhaust, improving resource utilization.
High Adaptability: Capable of handling liquids of varying viscosities and properties, meeting diverse production needs.
Easy Maintenance: The simplified structure design facilitates routine maintenance and cleaning, reducing operational costs.
FAQ
1. What are the main components of the system?
The system primarily includes liquid caustic soda evaporators (such as multi-effect evaporators and falling film evaporators), granulation equipment (such as spray drying towers and fluidized bed coolers), cyclone separators, spray baskets, and bag filters.
2. How do you ensure high product quality?
Our system utilizes advanced processes such as multi-effect evaporation and spray drying to ensure that the concentration and quality of sodium hydroxide meet industry standards while controlling salt content and other impurities.
3. Is the operation of the system complex?
Our equipment is designed with user experience in mind, featuring simplified operating procedures that are easy to manage, reducing complexity during the production process.
4. Does your production process comply with environmental standards?
Yes, our production process adheres to environmental regulations, minimizing pollutant emissions and committing to sustainable development.
5. Do you provide after-sales service and technical support?
We offer comprehensive after-sales service and technical support, including installation, operation training, and maintenance guidance, ensuring that customers have peace of mind during use.
6. How can the system be customized?
We can provide customization based on specific customer needs, including equipment configuration and production capacity. Feel free to contact us to discuss your requirements.